Robot welding plants and devices for wall formwork (small to medium batches)

Task Definition

These robot welding plants serve to produce element frames or wall formwork accessories (small to medium-sized charges). Generally they consist of two welding equipments and one robot.
So both steel and aluminium parts can be welded.

Performance: More than 50% saving of time compared to manual welding!
Possible parts to be produced: Element frames, walers, guide rails, fork heads, consoles, formwork locks, tripods, etc.

Demo-videos

Welding of element frames in H-reversing device.



Assembly of a welding workstation out of unit-load boxes.

Function / equipment

    • Welding equipments in H-reverser version (single components of one apparatus are welded by the robot while the other apparatus is being newly assembled by a workman)
    • Operation in case of variable tolerances of the primary material
    • Possibility to query the existence of all single components
    • Manual and pneumatic clamping of the single components (thus minimized welding distortion)
    • Pre-simulation of welding processes possible
    • Manual welding equipments
    • Favourable alternative to robot welding plants
    • Operation also in case of low quantities possible


    • Technical data

    •  
    • 3.30 m
    • 2.70 m

    •  
    •  
    • +/- 0.08
    • 800 mm/min
    • Work pieces
    • Work piece length, max.
    • Work piece width, max.

    • Welding robot
    • FANUC Arc System
    • Repetition accuracy
    • Welding speed

    FANUC Robotics

    • FANUC Robotics is one of the leading manufacturers of industrial robots. With an application-oriented availability of up to 99% FANUC robots belong to the most reliable systems OF ALL.
      As a system house we implement FANUC solutions among others in the areas welding, assembly, handling and machining.